Swisslog Healthcare | 20Ways Summer Hospital 2025 | Case Study

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CASE STUDY

www.swisslog-healthcare.com

By implementing these Swisslog Healthcare systems, NYP Brooklyn Methodist’s goal

was to streamline pharmacy operations, reduce errors, and improve patient outcomes.

Getting to that point proved to be something of a challenge, however.

Hardware issues impacted accuracy and created a lot of manual work, with staff

having to review rejections and load medications back into the robot. “These issues

really needed to be addressed in person by an experienced Swisslog Healthcare �eld

technician,” explains Fan. “But we were about three months into the COVID-19 pandemic.

It was dif�cult just to get clearance for people to even travel to us since we were right in

the middle of one of the country’s hotspots at the time.”

After months of collaboration and working through pandemic challenges, the pharmacy

was able to get the help they needed onsite to begin working through obstacles.

Also, weekly meetings were instituted with Swisslog Healthcare service engineers to

continually work on optimizing the robot further. As a result, the pharmacy operation has

achieved the ef�ciency rate they were striving for from the outset.

“We package about 300,000 unit-dose tablets a month using the Swisslog Healthcare

robotic systems,” says Fan. “We’re currently running at about 97% ef�ciency — meaning

only about 3% of tablets are rejected for whatever reason.” The ef�ciency is the same for

the Swisslog Healthcare dispensing functionality, he says, with 97% to 98% accuracy,

which is critical for ensuring the right medications get to the right patients.

THE CHALLENGE: SYNCING DATA ACROSS THREE

PHARMACY SYSTEMS

Once the Swisslog Healthcare system was up and running, Fan says they faced another

challenge — syncing inventory data across multiple systems.

The hospital uses Epic Willow as its overarching pharmacy inventory management

system, the Swisslog Healthcare systems for the central pharmacy, and Omnicell

automated dispensing cabinets on hospital floors. “Drugs come in through Epic,” Fan

begins as he describes the process. “They are then physically loaded into the Swisslog

Healthcare BoxPicker and PillPick systems. From there, medications are distributed to

patient care units — whether as floor stock or in Omnicell cabinets.” The problem they

were having, he says, is that the three systems weren’t talking to one another. “The Epic

system was not getting updated with accurate inventory levels.”

This breakdown in data sharing led to signi�cantly inaccurate counts on the roughly 5,000

drugs the hospital keeps in inventory — leading to issues with over- and under-ordering.

“When inventory counts are off, we can’t order accurately,” says Fan. “We’re also faced with

questions about why we have certain drugs on the shelf we’re not using and why we’re

running out of medications we actually need,” adds Vastey. This is compounded, she says,

when there are industry-wide drug shortages. “We have a central pharmacy, but we have

other locations too. Knowing how much is where — having an accurate count is critical for

everyday decision making on what medications need to be ordered and prioritized.”

While there is a lot of messaging and communication standardization in the industry, like

Health Level 7 (HL7) for streamlining the transfer of clinical

and administrative data between various applications —

there’s nothing for pharmacy inventory systems.

One of the things we

liked best about the

Swisslog Healthcare

robot is that it is an

all-in-one system.

It can not only

store and dispense

medications — it can

repackage them.”

We package about

300,000 unit-dose

tablets a month using

the Swisslog Healthcare

robotic system. We’re

currently running at

about 97% efciency.”

Yang Fan

Pharmacy Manager

~ NYP Brooklyn Methodist

Fabienne Vastey

Pharmacy Site Director

~ NYP Brooklyn Methodist

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