Pharmacy500 Unit-dose Packaging Automation Report 2025

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APR 2025

SUPPLY CHAIN TEARDOWN

UNIT-DOSE PACKAGING

AUTOMATION

Image Source: Medi-Dose

©2025 RXinsider | RXinsider Market Intelligence Group | 2025

Alexa DiLuca

Marketing Manager

Michael McEwen

Pharmacy500 Market Analyst

michael.mcewen@rxinsider.com

Gregory Cianfarani, RPh

Founder & CEO

Report Lead

Michael McEwen

MEET THE

MARKET INTELLIGENCE TEAM

About RXinsider

Founded in 1999, RXinsider is a pharmacist-founded marketing/

communications (MARCOM) and market intelligence (INTEL) company

focused on pharmacy operations and the companies supporting

dispensing pharmacies. Through our publications, digital platforms,

market research, and training resources, RXinsider educates pharmacy

management and industry professionals on the products, services,

and trends that impact pharmacy operations across the supply chain.

RXinsider’s Market Intelligence (INTEL) Group performs market research

on the pharmacy operations supply chain and the Pharmacy500

companies. Through our weekly reports, digital awareness, and online

training, the INTEL Group educates Pharmacy500 professionals and

pharmacy management on the products and services impacting

pharmacy operations.

Jeff Rackliff

Pharmacy500 Market Analyst

jeff.rackliff@rxinsider.com

Emma Cidade

Pharmacy500 Market Analyst

emma.cidade@rxinsider.com

Lexi Cianfarani

Pharmacy500 Market Analyst

lexi.cianfarani@rxinsider.com

©2025 RXinsider | RXinsider Market Intelligence Group | 2025

A 2025 Breakdown of Unit-dose Packaging

Automation Companies and Trends in the

Acute Care Setting

Table of Contents

• Introduction .............................................................2-3

• Unit-dose Packaging Automation Executive

Snapshot ....................................................................4

• Unit-dose Packaging Automation Overview .........5

• Unit-dose Packaging Automation Pharmacy500

Company Listing ......................................................6

• Companies by Location & Practice Setting ...........7

• Unit-dose Packaging Automation Products ..........8

• Conferences, Trade Shows & Meetings .................9

• End Users & Buyer Personas ................................ 10

• References ................................................................ 11

• Pharmacy500 Companies ............................... 12-15

The objective of this report is to educate Pharmacy500

professionals, pharmacy leadership, and other stakeholders

on key trends within the unit-dose supply chain as it relates to

unit-dose packaging automation in the acute care setting.

©2025 RXinsider | RXinsider Market Intelligence Group | 2025

29

acute care unit-dose

automated packagers

offered by Pharmacy500

companies

42%

Reduction in medication

errors seen by U.S.

hospitals utilizing

unit-dose systems

68%

of hospitals utilize

automated solutions to

minimize medication

errors

65%

Reduction in medication

preparation time with unit-dose

packagaing systens

76%

of U.S. hospitals invest in

automated med systems

Source: (ASHP) Veri�ed Market Research

Source: (HIMSS) Veri�ed Market Research

Source: RXinsider

Source: (FDA) Veri�ed Market Research

Source: (ASHP) Veri�ed Market Research

EXECUTIVE SNAPSHOT

UNIT-DOSE PACKAGING

AUTOMATION

Source: American Hospital Association

As of 2025, 6,093 Hospitals in the U.S.

©2025 RXinsider | RXinsider Market Intelligence Group | 2025

Unit-dose Overview

Unit-dose or single-dose medication packaging refers to a specialized

method of packaging medications where each unit of the drug is

individually wrapped or contained in a single-use format. This type of

packaging is designed to dispense one speci�c dose of medication per

package, ensuring accuracy, safety, and convenience for both healthcare

providers and patients.

Key Features of Unit-dose Medication Packaging

1. Individual Units

• Each dose is packaged separately in a sealed container, pouch, or blister.

• Ensures hygiene and minimizes contamination risks.

2. Pre-measured Doses

• Medication is dispensed in the exact quantity required for one administration.

• Reduces the chance of dosing errors.

3. Labeling and Information

• Includes clear labeling and barcode with the drug name, dosage, and administration instructions.

• May also include expiration dates and batch numbers.

4. Convenient Design

• Easy-to-open packaging designed for quick access by healthcare providers or patients.

• Compact for portability and storage.

5. Customizability

• Can be tailored for speci�c drugs, dosages, and patient needs.

• Supports different forms of medication, including tablets, capsules, powders, and liquids.

©2025 RXinsider | RXinsider Market Intelligence Group | 2025

Pharmacy500 Unit-dose Packaging

Automation Companies

The eight companies listed below are the unit-dose packaging

automation companies within the 2025 Pharmacy500 that make

up this supply chain category.

The “Pharmacy500” are 500 businesses and associations that

significantly impacted the business operations of dispensing

pharmacies in the U.S. over the previous year. For Pharmacy500

criteria and details, please visit RXinsider.com/Pharmacy500.

©2025 RXinsider | RXinsider Market Intelligence Group | 2025

Companies by Location

The following shows the most common practice settings for unit-dose

packaging automation solutions.

Practice Setting Breakout

NUCLEAR

MANAGED CARE / PBM

HOME INFUSION / COMPOUNDING

LONG TERM CARE

SPECIALTY

HOSPITAL / HEALTH SYSTEM

COMMUNITY / RETAIL

©2025 RXinsider | RXinsider Market Intelligence Group | 2025

Unit-dose Packaging Automation Product Matrix

iPack® Rx Unit Dose

Packager

Solid (Blister)

Fully Automated

58 packages/min

Fillin Station™ Automatic Feeder

FastPak

FastPak Elite 260

Solid (Pouch)

Fully Automated

Up to 65 pouches/min

FastPak Elite 336

Solid (Pouch)

Fully Automated

Up to 65 pouches/min

FastPak 520

Solid (Pouch)

Fully Automated

Up to 65 pouches/min

Atomic® Liquid Unit

Dose

Liquid

Semi-Automated

Up to 450 cups/hour

“Speedy” Wet Cadet®

Liquid

Fully Automated

Up to 32 Units/hour

The Axial®

Axial® RMD-130U

Axial® RMD-144

Axial® RMD-352

Solid (Pouch)

Fully Automated

Up to 65 packages/min

Vantage™ Vizen Pouch Inspector

Vantage™ Lighted Fill Tray

PraxiFill Automated

Syringe Filler

Part of the Praximed

system

Syringe

Fully Automated

Up to 8 syringes/min

Cadet Series

The Cadet Strip Packaging

Machine

Solid (Pouch)

Semi-Automated

Up to 60 units/min

Cadet Twin

Solid (Pouch)

Semi-Automated

120 units/min

Cadet Twin 2x2

Solid (Pouch)

Semi-Automated

120 units/min

Industrial Cadet

Solid (Pouch)

Semi-Automated

50 units/min

Auto-Print®

Solid (Pouch)

Fully Automated

Up to 60 packages/min

Auto-Print® Oral Solid Feeder (OSF)

Attachment, Auto-Print® Canister

Technology Feeder Attachment

Auto-Print® Express 90

Packaging System

Solid (Pouch)

Fully Automated

Up to 90 packages/min

Auto-Draw® Oral

Syringe Filling System

Syringe

Semi-Automated

Fluidose® Series 6

Liquid

Fully Automated

22 doses/min

FD-Pharma®

Liquid

Fully Automated

Medication Packager

Solid (Pouch)

Fully Automated

60 packages/min

HP Series

HP500

Solid (Blister), Liquid

Fully Automated

Up to 100 products/min

HP550

Solid (Blister), Liquid

Fully Automated

Up to 180 products/min

SP Series

SP 200

Solid (Blister), Liquid

Fully Automated

AutoPack

DO+ Model (244)

Solid (Pouch)

Fully Automated

Up to 60 doses/min

Available with 2 or 4 AutoCanisters

EzCUT Automated Tablet Cutter

i-Rolly Automated Pouch Spooler

UC30 Automated Tablet Counter

NS+ Model (300, 480)

Solid (Pouch)

Fully Automated

Up to 65 doses/min

Available with 2 or 4 AutoCanister

or U-Canisters

EzCUT Automated Tablet Cutter

i-Rolly Automated Pouch Spooler

UC30 Automated Tablet Counter

PillPick Octave

Solid (Pouch), Syringe,

Vials, Ampoules,

Cups, Liquid

Fully Automated

EzCUT Automated Tablet Cutter

SmartPack

SmartPack

Solid (Pouch)

Fully Automated

SmartPack Auto

Solid (Pouch)

Fully Automated

55 doses/min

PRODUCT

MODEL

PACKAGING TYPE

AUTOMATION

ACCESSORIES / ADD-ONS

SPEED

©2025 RXinsider | RXinsider Market Intelligence Group | 2025

Conferences, Trade Shows & Meetings

The following identi�es the top major

national pharmacy conferences at which

Pharmacy500

unit-dose

packaging

automation companies exhibited in the

past year.

The top conference in 2024 was

ASHP Midyear. On average, more

unit-dose packaging automation

companies exhibited in 2024 and

2023 than 2022.

Top Conference

ASHP Midyear

2022

2024

2023

(MIDYEAR)

©2025 RXinsider | RXinsider Market Intelligence Group | 2025

10

Unit-dose Packaging Automation End Users

Unit-dose Packaging Automation Buyer Personas

Director of Pharmacy

Independent Pharmacy Owner

Pharmacist in Charge (PIC)

Staff Pharmacist

Clinical Pharmacist

Consultant Pharmacist

Pharmacy Operations (Chain Pharmacy)

Pharmacy Technician

Director of Nursing

Hospital CTO / CIO

Director of Pharmacy

Independent Pharmacy Owner

Pharmacist in Charge (PIC)

Staff Pharmacist

Clinical Pharmacist

Consultant Pharmacist

Pharmacy Operations (Chain Pharmacy)

Pharmacy Technician

Director of Nursing

Hospital CTO / CIO

The following roles represent the most common buyer personas for

unit-dose packaging automation solutions.

The following roles represent the most common end users of

unit-dose packaging automation solutions.

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